An FRP storage rack corner post that holds its strength in cold storage and does not corrode in coastal warehouses

Pultruded FRP angle-section corner post for warehouse pallet racking. Replaces galvanized steel in cold-storage, humid, coastal, and chemically washed warehouses where conventional steel racking rusts or loses coating.

 

Request rack drawing quote     Download spec sheet (PDF)

 

STANDARD SECTION AT A GLANCE
Standard angle leg: {{80}} × {{80}} × {{8}} mm (custom sizes on request)
Standard length per piece: Up to {{12}} m
Resin system: Vinyl-ester (FR); isophthalic (economy)
Compressive strength (axial): {{verify published value}} MPa (ASTM D695)
Volume resistivity: > 10⁸ Ω·cm (non-conductive)
Operating temperature: {{−50 °C}} to {{+90 °C}} continuous (resin dependent)
Fire performance: ASTM E84 Class A on request; ASTM D635 self-extinguishing
Standard color: RAL {{7035}} grey; other RALs on request

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What the buyer is trying to solve

 

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Why the page exists.

The buyers who arrive at this page are rack-system OEMs and warehouse asset managers who are evaluating a replacement for the galvanized-steel corner post in their pallet racking. Their existing galvanized rack is showing rust at the bolted connection after {{3–7}} years; their cold-storage rack has white rust and reduced coating at every cold-cycle. They want a corner post that survives the warehouse atmosphere for 20+ years without recoating, that holds its compressive load rating under the rack PE's published design, and that bolts into the existing horizontal-beam connection without re-engineering the rack.

 

Atmospheres where FRP corner post is the right answer

  • Cold storage / freezer
  • Humid warehouse
  • Coastal warehouse
  • Chemical wash-down
  • ESD-sensitive load (electronics)
  • Food & pharma cold chain
  • Salt-spray port warehouse

 

Specifications

 

Profile family

Pultruded FRP angle section; standard {{80}} × {{80}} × {{8}} mm; custom to {{150}} mm leg

Standard length per piece

Up to {{12}} m; project-specific longer pieces on request

Resin system

Vinyl-ester (FR); isophthalic (economy); phenolic (HL3-rated) on request

Glass schedule

Continuous unidirectional roving + mat, balanced orthogonal

Compressive strength (axial)

{{verify published value}} MPa (ASTM D695)

Flexural strength

{{verify published value}} MPa (ASTM D790)

Volume resistivity

> 10⁸ Ω·cm (non-conductive)

Operating temperature

{{−50}} °C to {{+90}} °C continuous (resin dependent)

UV package

UV-9 inhibitor integral + UV-stable topcoat on visible surfaces

Fire performance

ASTM E84 Class A on request; ASTM D635 self-extinguishing

Standard color

RAL {{7035}} grey; other RALs on request

Anchor to floor

Stainless A4 or FRP base plate with chemical anchor to concrete slab

Beam-to-upright connection

Standard beam-hook geometry; project-specific on request

Design life

{{25}} years in warehouse atmosphere

 

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When not to specify FRP corner post

 

Cases where steel remains correct.

Three cases where we redirect

  • Very heavy pallet load above {{1,500}} kg per bay. FRP has lower compressive stiffness than steel; very heavy-bay racking remains a steel design. Verify the per-bay load on first article.
  • Seismic zone above zone 3. FRP rack frames require a project-specific structural analysis in high-seismic zones. The PE evaluates per project.
  • Architectural metal finish required. If the owner has specified a galvanized or stainless visual in the procurement spec, FRP cannot match it visually. Specify the metal and budget for the coating cycle.
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Material comparison

 

Property

Galvanized steel angle

Stainless 304 angle

Enbuss FRP angle

Mass per metre ({{80}} × {{80}} × {{8}} mm)

~ {{9.8}} kg/m

~ {{9.8}} kg/m

~ {{2.4}} kg/m

Cold-storage cycle

White rust at bolt

Acceptable

No degradation

Coastal warehouse cycle

Red rust at bolt

Pitting at welds

No degradation

Coating cycle

{{24–36}} months

None

None

Electrical isolation

Conductive

Conductive

Non-conductive

Site fabrication

Weld + drill

Weld + drill

Cut + bolt

25-yr cost (cold-storage warehouse)

3 recoat cycles + possible replacement

Lower replacement

No replacement

 

Customization & OEM

 

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Rack-system OEMs typically need a complete kit of uprights and beam-hook connections to the project's bolt pattern. Send the rack drawing; we return the upright BOM with the published section properties and a fixed quote. First article {{6–8}} weeks; repeat {{3–4}} weeks.

 

 

Frequently asked questions

 

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What is the typical lead time for a {{5,000}} post order?

From PO to first delivery, typically {{8–10}} weeks for standard {{80}} × {{80}} × {{8}} mm angles. Custom size adds {{2}} weeks.

Is the corner post compatible with standard beam-hook connections?

Standard upright geometry accepts conventional beam-hook connectors. If your racking uses a proprietary beam-hook profile, a project-specific connection detail may be required - send the beam-hook drawing and we will confirm on RFQ.

What is the load rating?

Compressive strength per ASTM D695; per-bay load rating depends on the rack geometry and the project PE's evaluation. We provide the section properties; the rack PE sizes the rack.

How is the post anchored to the warehouse floor?

Stainless A4 base plate with chemical anchor to the concrete slab; through-bolted to the floor beam if present. Anchor pattern per project.

How is the post inspected in service?

Visual at annual warehouse walk-around; look for surface damage, UV chalking, or impact cracks. Any visible crack or fiber exposure is grounds for replacement. Inspection interval typically annual.

Is the post recyclable?

Vinyl-ester pultrusions can be shredded and used as filler in non-structural concrete. We offer a take-back program in pilot regions.

Can the post be supplied with a non-angled alternative?

Yes. C-section and box-section pultrusions are available on request. Specify on RFQ.

What documentation comes with each shipment?

Per shipment: dimensional inspection, resin lot certificate, ASTM E84 (if specified), structural PE stamp (on request), installation drawing.

 

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Send a rack drawing

Send the rack layout, the bay count, the per-bay load, and the atmospheric class. We return an upright BOM with section properties, a fixed quote, and the certification pack.

 

Contact usif have any question

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